Trailer Wiring Question...

Nate Grace

Well-known member
I have decided not to put new lights and wiring right on my boat trailer, but will be making a seperate light bar that will be bungied or strapped onto the boat when trailering it. I've had a few lights get busted on ice and the submersible lights seem to be the first to go here on the salt. The directions to the wiring package say the lights are grounded through the mounting bolts, and they must be in contact with a rust free, bare metal surface of the grounded trailer.

So, my question is this - How do I ground the lights to the trailer? The truck side wiring is grounded to my vehicle. Can I run a single wire from each light and attach that to the trailer with an alligator clip?

I'm not too savvy with eletrical wiring, so any advice is appreciated.

Thanks,
Nate
 
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What king of trailor wiring plug are you running on your vehicle? I have the standard cheap 4 pin flat connector. Instead of grounding your lights you could just run a wire directly to the female plug that will connect to the male plug on your vehicle. I once borrowed a clamp trailor lights and they seemed like a good idea to real easy to make repairs on not like trying to lay on your back and fix faulty wiring under your trailor.

Bill G.
 
Nate,
personally that sounds like alot of trouble to me be each to his own. I like mounting the light on top of the load guides it seems to protect them form being hit or going under water.

To answer your question the white wire on the standard four plug is used for a ground , just run a wire back to each light then the lights will ground on the truck
 
Nate,
Even with perminant lights on any boat trailer I run an extra wire from the white one on the trailer plug to each light through some 1/2" PVC to protect it. I also am switching to LED tail lights, they are spandy but not nearly so as getting rear ended in the dark. I also put the lights up on some loading guides to keep them out of the water. Good luck.
Shiny side up,
Wicker T & Walker
 
Nate, When I got my old 14-ft V hull from a buddy, he had rigged up a combination light & retaining bar. It worked very well until I decked the boat over. He had created it our of cheep surplus stuff, assembled well enough to hold up for years. It was much less painful to use than having the “low” trailer mounted lights.

I’m including this detailed description not for you to make a direct copy, but to stimulate your grey matter. He used a 2x4 since it was being using to keep the boat on the trailer. A chain with a screen door spring on it hung down off each side to a hook. These hooks went to mating eyes on the trailer. To attach, you set the bar across the transom and stretch the hook down to the eye on the first side (roughly 2”), the bar would lift slightly on the other end due to the first spring tension. It snapped back in place with the second hook. In the approximately 10 years it was run this way it never unhooked thanks to the significant spring pressure. And unlike tie down straps, the vertical loaded wood never damaged the boat. The lights were attached to the 2x4 with 4 - 90 degree framing supports spaced to line up with the light fasteners. This took some trimming and hole drilling but worked great. The license plate mounts on top of the bar next to the tail light for illumination. Dave (my buddy) had dug up a real license holder that would work in that position but I’m sure you can dig up some longer right angle supports that would work if you can’t find one.

The wiring while not pretty, was done very well. The lights did not have ground wires and relied on the mounting screws to ground the light. Since 2x4s don’t conduct electricity very well he added ground wires by drilling a small hole through the back of the light and running his ground wire in. He soldered it to the internal strip that holds the light socket. The penetration was sealed with liquid solder around the wire. The light wires were run along the bar to a central point where they entered a garden hose for the long run to the plug. Dave used two conduit loop attachments to firmly attach the hose to the bar, preventing any load transfer to the light wiring. During handling, this is a stressed area and having the hose act as flexible conduit was a great idea. In operation, the plug end of the hose attached to the bow of the boat with a tie and a lighter flexible 4-wire pigtail continued the last few feet to the terminal plug. This pigtail was taped heavily, for both chafe protection and to keep the separate ground wire attached.

I have since switched to using lights on the roller guides due to their ease. That said I still have occasional light failures as well as breakage when the boat gets hung in the current and crushes them. At $5 to $6 a pop and 10 minutes time to replace a light this isn’t that big a deal to me.

Scott
 
Nate I've run into the salt water problem as well, and admittedly we rarely see ice, but I think my solution will work well for you and not involve any bungee or other manipulation of the lights during any trip. Just put the lights up on PVC pipes about 5 feet above the trailer. That's what I did. The lights never get wet. Run a ground wire all the way back to the trailer connection to the lights on either side. Use liquid electric tape painted over crimped connections with heat shrink insulation over that. Lube the electrical contacts of every bulb with dielectric grease (aka "tune up grease" available at any autoparts store, find it by the sparkplugs) once a year. Once you have them up on poles and lubed, you can forget about your lights.

Resist any temptation and ignore any advice to spend big bucks on "LED" lights. I dropped a $50 on a set only to have them crap out after one trip.

Ed.
 
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