Final segment of 1996 TDB-17' refurbish

RLLigman

Well-known member
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Earlier this year I had the pleasure of discussing and comparing options with Rick Jeeter on a 1993 TDB-17' Classic he purchased and refurbished. Somewhere in our convoluted conversation, we wandered onto the subject of whether to paint or soda blast, and then re-apply the gel coat on his boat. After a discussion with Tom Olsen at TDB on what was necessary to restore the gelcoat, Rick opted to repaint his boat. I suggested either FME or Parker's Duck Boat paint for the job. I think he went with Parker's. I have very limited experience with application of gelcoat outside of some work I did with a Preval sprayer on two sections of my old BW 1994 Outrage 21' and some repairs on a BW 16' Sakkonet that MSU's Dept. of Fisheries and Wildlife owned, but did not maintain well.

After reading everything I could find on rolling gelcoat and some coaching from Fibre Glast customer support, I started this process, chipping away at it over the last three weeks when weather conditions and other home maintenance project allowed.

Anyone considering this route:

I recommend buying mohair roller covers in 1/4" nap-nice restoration of the pebble finish on this hull. Fibre Glast does not sell a 4", so this requires cutting an 8" in half. The nap on the polypropylene rollers sheds, particularly as the resin starts to get close to flashing. I used about 60% of a gallon (8.6lbs./gallon) of brown/gray, nearly 1.5 quarts of black, and less than a quart of earth yellow. I left the sand tan fields as is...for now. I used a combination of either PVA or Styrene with wax to seal the application layers to cure: coat with PVA or styrene/wax combo at 5% dilution for the final coats. I burned through about a dozen 2" wide hog bristle chip brushes stippling in the section behind the grassing rail cut-outs, as well as around hardware bases and the motor mounts.

Best application temperature is below 75F, with relative humidity lower than 70%. Focus on rolling with an even pressure over the entire work surface and slow rolling rate, after you cover the majority of the section with material to even it out. Cut-in the edges where the patterns overlap first via use of a Preval sprayer, with at least a 10% styrene monomer dilution. Mix with an accurate dropper dispenser for MEKP in small batches to cover about two fields per application. NO DIRECT SUNLIGHT APPLICATION! I set my tray down in the sunlight behind me after finishing two gray/brown camo. field sections without thinking; it was as if someone had waived a wand over it in that short exposure interval turning the residual resin on the roller and the 1/8" deep excess on the foil tray liner into a solid after around a minute exposure to UV radiation.

I forgot one other issue, all test batches of black I sprayed on scrap were gloss. I mixed half of the styrene monomer volume in the Preval sprayer with waxed styrene and the spray batches cured dull flat black. I st
 
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Thanks again for posting all the information as well as pictures. It definitely saved me a lot of time and $$ when I re did mine.
Your boat came out Great ! I am still trying to decide how much further I want to go with mine.

Since the prior owner of my TDB had already painted the Hull it was just easier to repaint with Parkers. Since I am always gunning against shorelines it matches up very well.

I also re stained the blind and the decoy curtains. Since the original wood was still in good condition I re stained and kept the old school look.
Per Rick's instructions I put in a new Non-Skid on the workdeck and most of the storage areas.

Somehow in the process of research and updating I came up with an extra hardtop for a 93 classic- anyone interested PM me.




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Rick, I did get the replacement cover to fit...after 43hours of sanding-out the interior of the two 58" parallel sections from the bow plate back as I applied laminate to the exterior to maintain the arc contour and integrity, after removing the gelcoat layer. I probably am the only TDB owner with a carbon fiber reinforced travel cover. I wasn't as lucky with the stern. I had to remove the center section of the lip between the latch pads and move it back over a half-inch via the same process. The chip I noted from shipment when I was uncrating it in the snow was actually a crack, that is gone now.

I ordered three yards of 1208 biaxial cloth which I epoxied over the structural support member cross-braces to better "tie" them to the longitudinal support member, as well as strengthen the cover to handle snowloads better when the boat is sitting under a couple of tarps. I try to keep it snow free, but one snow event can dump up to 18" in a big storm system. I had to chop 1.5" off the front of the longitudinal support because it was placed too close the rear lip of the dog egress/ingress platform in the bow. In order to get the locking eye through the bow slot, I had to stand between the motors and lift the rear edge of the cover over six inches because of the length of the "lever arm" to move that section of the cover a couple of inches to align them. Since I have to accomplish this lift with my arms well away from the center axis of my body, it is a major energy exertion!

I changed-out all the rubber cushions which were 1/8" thickness, replacing them with 1/4" pads and attached a two inch strip of 1/4" cushion to the longitudinal support member, which enables me to swing the cover via rocking it back-and-forth on the gunnels until it is perpendicular with the keel. In this position I can then get in under it with the weight of the cover centered on my shoulders and lift it off to set it on edge someplace "soft"!!

The one thing that was truly annoying was that I had to realign the slot in the bow eye protection plate with the slot in the cover. The insertion of an appropriate thickness scrap of wood through the slots prior drilling and riveting it would have cured this issue...
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Y'all just made me drool all over my keyboard.
Fine looking boats.
 
Looks great Rick. Not easy doing all that work on the boat and cover outside in the U.P. And this late spring and summer has been wet, making it a long process. But before long you and the dogs will be sitting in the TDB huntin'.
Time for that new house with a LARGE shop for boat and decoy work.
 
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