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1982 Aeromarine Restoration

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1982 Aeromarine Restoration
Recently purchased this 1982 Aeromarine from the original owner. The boat has not been hunted in several years and he said that one of his friends did modifications to the cockpit. Luckily it came with a title and registration for both the boat and trailer. Trailer lights even worked when I picked it up! I have just started work on it and would love input from this board.

Most of the hardware had seen better days, so I stripped it all off of the boat, including the makeshift flapper boards, and gave the topside a good sanding.

I removed the inspection ports for the bow and stern and found both to be foam filled with the foam in good condition. Thinking about installing plastic inspection hatches over these.

The wood lattice/floor was pretty heavy and rotten, so I chucked that. Will have to figure out an alternative.

Started opening the cockpit back up to its original form. Taking my time doing it and encountering some rusted and some stainless screws along the way.

Purchased Parker duck boat primer and paint for the top side and gator glide for the bottom.

Boat came with a Mercury 2 stroke 15 hp that should move it well.


My work bench is a disaster... time to clean it off and get to work.





1982 Aeromarine
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Re: 1982 Aeromarine Restoration In reply to
Cool hull!
Is it glass or glass over wood?


Carl
Mobile, AL
DHBP Member since 1998

"Life is too short to drink bad beer."
Disclaimer: This post and/or report is not a substantiation of or reflection on the true accuracy of the present surveying methods. It is only a report on or comment concerning local observation and/or results. Your results and observation may vary based on your location, local water conditions, food supply, weather conditions and migratory patterns "
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Re: 1982 Aeromarine Restoration In reply to
It is all glass. The cockpit was modified with glass over wood, but I am removing all of that.
1982 Aeromarine
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Re: 1982 Aeromarine Restoration In reply to
Planing or displacement hull?


Carl
Mobile, AL
DHBP Member since 1998

"Life is too short to drink bad beer."
Disclaimer: This post and/or report is not a substantiation of or reflection on the true accuracy of the present surveying methods. It is only a report on or comment concerning local observation and/or results. Your results and observation may vary based on your location, local water conditions, food supply, weather conditions and migratory patterns "
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Re: 1982 Aeromarine Restoration In reply to
Davi, I had an aero marine sneakbox, great boat. I purchased it from a duckboats member. Some where in the old for sale section of this site are photos of the complete rebuild of this boat. Good luck with your sneakbox.
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Re: 1982 Aeromarine Restoration In reply to
Displacement hull
1982 Aeromarine
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Re: 1982 Aeromarine Restoration In reply to
 

I think I know that boat we were at the same marina 10 years ago.

I was impressed with how he closed the cockpit.

Last edited by:

Bill Ferrar: Sep 24, 2022, 9:29 PM
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Re: 1982 Aeromarine Restoration In reply to
Did you buy the boat in oceanside?

I think I know that boat

Last edited by:

Bill Ferrar: Sep 24, 2022, 6:57 PM
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Re: 1982 Aeromarine Restoration In reply to
The boat was purchased in Oceanside. The owner said that his friend had modified the cockpit and that it was originally a two man boat. I think it will be great for the dog and I.

What paints are preferred for the cockpit interior?
1982 Aeromarine
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Re: 1982 Aeromarine Restoration In reply to
I like oil base in a grey for the cockpit. Then the duckboat color for the floor boards.

FYI I have the old style one man and the newer 2 man boat That Tom Pryer built...
Aero boat yard made a nice duckboat.
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Re: 1982 Aeromarine Restoration In reply to
The mold for that boat was made from a Jersey sneakbox from the late 1800/early1900. Then modified to take an outboard.
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Re: 1982 Aeromarine Restoration In reply to
Thanks for the info and good chatting this morning.
1982 Aeromarine

Last edited by:

David K: Sep 25, 2022, 3:57 PM
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Re: 1982 Aeromarine Restoration In reply to
That looks like a great project.
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Re: 1982 Aeromarine Restoration In reply to
David~


Great vessel - and fine workmanship all around. I never owned a Pryor boat - and regret that I never met Tom himself. His workmanship was first class.


Regarding new floorboards. I have made a bunch over the years. The slats are traditional. They shed water nicely - just make sure the spaces are narrower than your shotgun shells.






Clear Pine is a good choice. Half-inch thick is nice if you can find it - or plane it - but 3/4" is fine, too.


The frames (aka "cleats") must be scribed to the hull contours.






As this was a wooden vessel - traditionally planked, I notched each frame for the keel.






Planes fine-tuned each frame - and also eased the edges on each slat along with a sanding block.







The central ("king") plank check that the elevations of the frame tops are true. It gets fastened first.







I used a batten to lay out a fair curve.






This is the underside of a plywood set I made for a Sunfish conversion.






Here is the finished slat set. The central plank is longer only because of the lengths I had on hand. I think it adds an Art Deco touch - in keeping with the 1920s vintage of the vessel.






BTW: I happen to be in the middle of making a set of plywood floorboards for a South Bay Duckboat right now. This shows anti-skid, 'curbs" up forward to keep loose get in place, and a scupper hole for bailing. The oblong slots are for the turnbuttons (see below).






I make them removable - but held in place with wooden (Black Locust) turn buttons - so they can be removed without tools.






Hope this helps!


SJS
Steven Jay Sanford
Pencil Brook Farm
South Cambridge, NY
http://www.stevenjaysanford.com


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Re: 1982 Aeromarine Restoration In reply to
Thanks for the informative reply, Steve. I love the look of that wood slat floor. Will get to that soon I hope.

Here is an update as I have been working on this somewhat sporadically. I recently stripped the caulk around the rub rail and applied a solid bead of 3M 5200. That should keep water out for years to come.

One night, I convinced myself to flip the boat over and inspect the hull bottom. The boat is surprisingly light and I really love that it is all fiberglass. Next I knew, I was sanding the bottom. 5 coats of Gatorbase were applied followed by a 3 day cure time. The bottom was then lightly sanded, cleaned with acetone and 5 coats of Gatorglide were applied. The Gatorbase/Gatorglide combo is probably overkill, but what's done is done. I flipped the boat back over after a few days cure and I'm happy to have the bottom sealed for hopefully several years.

The next step is to remove the rest of the old rusty screws on the top side, seal the holes, and sand. I also have to fair out the cockpit opening as it's looking pretty rough. Once everything is faired and sanded, I'll paint the topside and then its time for hardware.

I pulled out the brass drain tube that was past it's prime. I'm thinking about replacing it with a composite drain tube. The foam in the forward and aft compartments is dry even after having the boat upside down for two weeks. I'm thinking about installing 4" deck plates so that I can "air the foam out" in the future. That is unless anyone suggests otherwise.

Thank you to those have responded. Although I have worked on boats my entire life, this is my first duck boat and I'm learning more and more.



1982 Aeromarine
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Re: 1982 Aeromarine Restoration In reply to
Good morning, David~


Excellent work!


I have heard that Tom vacuum-bagged the 'glass - a technique he learned from his experience with airplanes - hence the "Aeromarine". It's the best way to get light and strong - as I understand it.


All the best,


SJS


Steven Jay Sanford
Pencil Brook Farm
South Cambridge, NY
http://www.stevenjaysanford.com


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Re: 1982 Aeromarine Restoration In reply to
Update:
Filled all the holes from old hardware with west systems six-ten thickened epoxy.
Used a vinylester marine filler to fair out some imperfections in the shape.
Over-drilled the hole for the transom drain, filled with marine tex epoxy with micro balloons added as filled, then put a layer of glass on each side. Re-drilled a 1" hole for the drain and installed the new brass drain tube.
Installed a garboard drain inside the cockpit.
Glassed in the bow and stern bulkheads.
Fresh 5200 seal on the rub rail inside and out.
Just primed the whole hull after a thorough cleaning.

Thank you for all of the help.




1982 Aeromarine
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Re: 1982 Aeromarine Restoration In reply to
She is looking spiffy and I can tell you are taking the time to do the restoration right. Keep up the good work.

Eric
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Re: 1982 Aeromarine Restoration In reply to
Good morning, David~


Wonderful work! As Eric noted, you are clearly taking the time to do everything right - the ONLY way to approach any project, in my view.


I noted your re-setting the transom drain. I just did the same thing on my most recent South Bay Duckboat restoration.






I drilled both holes. The first was drilled on-site - to drain the hull as she sat. South Bays never had transom drains as far as I know.



Once I had the vessel in my shop and could crawl under the stern deck, I decided to install the drain almost flush with the bottom of the hull from inside.






Here she is with the new motor board mounted as well. The new drain plug is tethered to the motor board with decoy line.







Here's the whole vessel - delivered last weekend to its owner.






Keep up the exceptional work!


SJS



Steven Jay Sanford
Pencil Brook Farm
South Cambridge, NY
http://www.stevenjaysanford.com


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Re: 1982 Aeromarine Restoration In reply to
Steve,

The brass tube I installed is for the motor well to drain. If I was to do a cockpit drain through the transom, the tube would have to be about 2 feet long to get from the stern bulkhead, through the foam, and then through the transom. Bill Ferrar invited me to take a look at his fleet. I took his advice and installed a garboard drain at the aft end of the cockpit. This will allow me to rinse out and drain the cockpit when the boat is on the trailer. I didn't take a close up of mine installed, but the drain looks like this:




I am debating whether or not to do some sort of flapper boards for this boat. One thought is to just do grass rails and no boards. The other is to do the traditional sneak box style only at the stern, which seem more for holding decoys than for hiding.

I am going to work on setting up the grass rails and getting my hardware together.

What is everyone's opinion on cleat material and locations? Stainless, Composite, or Galvanized?
1982 Aeromarine
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Re: 1982 Aeromarine Restoration In reply to
David~


Yes, I figured out your drains after looking more closely at your photos. I put a pair of garboard drains in this 100-year-old gunning skiff - one on either side of the keel. They are at the low point of the hull when it is on its storage rack.






Instead of flap boards, I use a "lap cover" on any vessel where I lie on my back to hide. For my Sneakbox, it is thatched up. It is held across its foot by snaps on the aft coaming. The forward end is supported by a rod across the cockpit that rests in open-top chocks.






The rod and canvas pop up out of the way when I sit up to shoot. It rolls up onto the after deck when I need to operate the boat.






Here is one of my original chocks. Today I would make it from PVC "lumber".






Here is the rod held in a canvas sleeve.






The canvas is taut when in place. About 12 inches of "free" canvas lays on my chest.







Thatch is lashed to 2 rows of webbing. The foot is snapped to the aft coaming.







Here is another vessel - a 2-man "scooter" for open bay gunning - with a similar lap canvas. Instead of the rod-and-chocks, this uses just loops of shock cord in each corner, held by thumb cleats.







Here's the duck's eye view.






Hope this helps!


SJS



Steven Jay Sanford
Pencil Brook Farm
South Cambridge, NY
http://www.stevenjaysanford.com


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Re: 1982 Aeromarine Restoration In reply to
Steve,

Love the way you had that sneakbox set up. Simple and effective. Thank you for the tips and photos.

I'm debating if I will hunt with the spray shield up or down. Main concern is having a hide for the dog.
1982 Aeromarine
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Re: 1982 Aeromarine Restoration In reply to
David~


My solution - not yet implemented - will be to use both a spray dodger and a spray shield. The dodger is really for keeping me dry when I cross the bay in a blow. The spray shield is for hiding. I am going to put one of the old South Basy spray shields I have kicking around behind my dodger. The dodger will settle onto the deck when gunning, but the shield will hide my head and keep the wind off my neck.






FYI: I prop the dodger up with a strut that wedges into place:






The upper end fits onto the conduit bow.






The lower is shaped to fit snugly. The finger hole allows me to pull it up to drop the dodger.






Here's the stock spray shield on a South Bay. Doesn't keep a lot of Great South Bay out of the vessel but provides a nice hide for a gunner on his back.







Decisions....decisions.....


All the best,


SJS


Steven Jay Sanford
Pencil Brook Farm
South Cambridge, NY
http://www.stevenjaysanford.com


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Re: 1982 Aeromarine Restoration In reply to
Good morning, David~


re Cleats: I have used both galvanized and nylon. Either work well. I see no need for the expense of s/s - especially because galvanized takes paint so nicely. Bronze will always be the best - but now very expensive and just hard to find. They weather to a nice duckboat-friendly patina and need no paint.



I always put a cleat on the foredeck and one on the after deck. Both are backed up belowdecks with a generous (3" x 6") piece of half-inch plywood and usually a fender washer as well. I want to be able to lift the boat by either cleat if needed.


In addition, I often put smaller cleats amidships - so I can secure a light line to bog stakes - which I use to keep the boat in place rather than an anchor.


I make my central thatch rails wider than the lateral rails - so I can mount cleats through them.


On the foredeck, I place it where I can reach it from the cockpit. Note that there is also a heavy eye strap right on the bow - to which I would splice a painter (half-inch line 8 or 10 feet long).







On the afterdeck, I also include an eyebolt for a safety chain to the outboard.






All the best,


SJS


Steven Jay Sanford
Pencil Brook Farm
South Cambridge, NY
http://www.stevenjaysanford.com


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Re: 1982 Aeromarine Restoration In reply to
Thanks again for all the info, Steve. I had purchased some stainless hardware, but now I?m thinking about switching to brass to get that beautiful weathered look.

I put the first top coat on yesterday. In hindsight, I think I should have used a paint stripping agent to get more of the 40 years worth of paint off. I sanded like a madman, but now see some imperfections. Oh well, it will all be covered in salt hay.

Hoping to get the deck in and/or rip some grass rails this weekend.



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Re: 1982 Aeromarine Restoration In reply to
David~


Here's some info re thatch rails. I make mine from Mahogany and glue on - with Gorilla Glue - 3/16" thick spacers. Most spacers (except ends) are 2" long. I clamp them up a pair at a time - back to back.







The ends get longer (3") spacers and get shaped.






I bore and countersink the screw holes.






As mentioned previously, I seal with Spar Varnish before painting. I usually paint just the undersides before insyallation - then put 2 coats on after installation and the 3M 5200 sets up. (the rails in the photo below are refurbished, original White Oak rails.)







Here's the batch drying on the bench.







The faired ends prevent fouling of lines, et cetera.






Here's the complete set on a South Bay.








Some brass - not bronze but OK since they're above the waterline - cleats:


https://www.westmarine.com/whitecap-6-1-2inch-polished-brass-hollow-base-cleat-17283110.html?&utm_medium=cpc&utm_source=google&utm_campaign=PMax:%20GSC%3eSmart_Shopping%3eAnchor%20&%20Docking&gclid=CjwKCAiAvK2bBhB8EiwAZUbP1OrT312LClAeHBjB4dhzP8uQhn-NsIqDzaRvnVrqgb-7w5794z3guRoCOIAQAvD_BwE


I'm guessing you have the oarlock sockets?


https://www.westmarine.com/...moYLt8RoCDnAQAvD_BwE





All the best,


SJS


Steven Jay Sanford
Pencil Brook Farm
South Cambridge, NY
http://www.stevenjaysanford.com


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Re: 1982 Aeromarine Restoration In reply to
David~


Vessel looks fine!


I like the materials and workmanship on duckboats to be "yacht-quality with a workboat finish". Flat paints hide lots of imperfections!


You are on the right track!


SJS

Steven Jay Sanford
Pencil Brook Farm
South Cambridge, NY
http://www.stevenjaysanford.com


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Re: 1982 Aeromarine Restoration In reply to
Steve,

I've been going back and forth on a few things. Big thanks to yourself and Bill Ferrar for all of the advise.

I made up my grass rails and sealed them with the spar varnish. Also put a second coat of top paint on the boat last night.

I really like how you have the cleats and eye bolt on top of the grass rail, so I am going to mimic that. Since I don't have access to the underside of the foam filled compartments, I found SS Toggles for the cleats and eye bolts. I am going to put one eye bolt on the stern for an engine safety harness and one on the bow for the trailer winch to attach too.

Question: For the deck joists, what type of wood do you like? I am debating whether or not I need to glass in the joists. I don't think that was ever done to this boat. Plywood will most likely be used for the deck material. The slotted look is beautiful, but I'm concerned with the dogs paws getting stuck. After all the boat is really for her.

PS - adding vintage Aeromarine photo for historical purposes






1982 Aeromarine
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Re: 1982 Aeromarine Restoration In reply to
In the essence of time, I acquired a bag of nylon washers/spacers for the grass rails.
1982 Aeromarine
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Re: 1982 Aeromarine Restoration In reply to
Good morning, David~


I would not fasten the frames to the hull. Instead, I would fasten them to the plywood - as in my "Sunfish conversion" floorboards I depicted in my October 4 post. Because these boats have lots of shape (deadrise) in their hull sections, the floorboards will likely stay put without anything to hold them in place - especially once you and your dog are standing on them.


One question: Will you be able to get a 1-piece floorboard in and out of the cockpit opening?







I seal the plywood - top and bottom - with 2 coats of straight epoxy.



For both you and your dog, I would add anti-skid onto your first coat of paint. (I'm putting it on the top of the aft coaming on my current project - a Duck Wrangler.) I "salt" the anti-skid onto the wet paint - then paint a second coat over it after it has cured.







And - being the OCD me - I mask off a 1-inch border all around the floorboard to give it a more finished look.






One other thought: I'm sure your s/s toggles will be fine. However, I would install Beckson deck plates in your bulkhead so you can inspect (foam in "sealed" chambers can get waterlogged over time) and get into your flotation chambers if needed. I will installing a set in a South Bay later this week.







The plates are watertight - but easy to open.






All the best,


SJS


Steven Jay Sanford
Pencil Brook Farm
South Cambridge, NY
http://www.stevenjaysanford.com


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Re: 1982 Aeromarine Restoration In reply to
Dave: FYI the photo that you posted of the flyer for the sneak box shows Tom Pryers son John driving the boat...
They also had one of John wearing hip boots and the boat filled with water....

Steve: Several years ago I asked John why they fiber glassed the plywood rather than duck board that was removable.
He said it helped with the structure having ribs and a solid floor in addition a lot of people were running 25 hp way over the rated hp but the boat could handle it.

The floor board is only 48'' x 31 1/2'' so it could come out of the boat.
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Re: 1982 Aeromarine Restoration In reply to
Well I think that I am pretty much "finished." Time to grass it up and clean/organize the garage.

I ended up going with the removable floor boards. Notched the stern end to keep the fuel tank centered. In hindsight that was probably not necessary. The joists scribed to the hull seem to distribute my weight well. At just over 20 mph and in some chop, the boat felt rock solid.

Now to figure out how to hunt this thing. I think hunting with the dodger in the half up position would be best. Just have to figure out how to secure it there while still being able to put the dodger in the full up position while hunting. Since I am using the existing dodger that didn't have grass straps, I zip tied some strapping and then netting to it. I guess I'll have to tie grass off to this in small sections.

A dozen duck floaters fit perfectly in the bow, so storage shouldn't really be an issue.

The dog came with me for the sea trial and she took well to the boat. Threw her a dokken and the low gunnels make launching from the boat a breeze for her. Looking forward to the season opening and getting birdy.

Thanks again to everyone chiming in and helping me with the restoration.




1982 Aeromarine
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Re: 1982 Aeromarine Restoration In reply to
Dave , you did a fine job with the restore. It looked better that factory new.
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Re: 1982 Aeromarine Restoration In reply to
Thanks Bill. Here's another photo that I forgot to add to the previous post.
1982 Aeromarine
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Re: 1982 Aeromarine Restoration In reply to
David~


Great job throughout!


I understand your dilemma re hiding. On my Sneakbox, I always put the dodger down - but pulled enough up to break up my outline and fend off the wind. I made a length of thatched-up strapping (really buckram - used in drapes). I just stuck it in place when hunkering down to hide. It worked well-enough - but I always wanted something that was secured in place.


I thought of The Solution a year or so ago but have not yet implemented it. My plan is to put a thatched-up, rigid spray shield between the coaming and the dodger. I have collected a few original small spray shields from South sand plan to re-purpose one.


I will be restoring a Sneakbox this Winter and will show what I'm talking about then.


In the meantime,


Happy Hunting!


SJS


Steven Jay Sanford
Pencil Brook Farm
South Cambridge, NY
http://www.stevenjaysanford.com


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Re: 1982 Aeromarine Restoration In reply to
Got out for the first hunt and shot some puddlers. Engine stalled out (bad fuel line) and then the pull start chord broke, so my hunting buddy towed me into the spot with his South Bay. I neglected to check either of those parts and will be carrying an extra started chord from now on. Also didn?t realize the gray fuel lines have an inner liner that seems to degrade quickly, or so I have been told. Switching to black lines in the future. The boat paddles well with the oars.
Twelfth and the cockpit
I secured the dodger in the half up position. I can still hold onto it while running the boat and it?s one less thing to worry about while hunting. Maybe I?ll have a day where I need the full dodger in the future.

The boat hid very well and had plenty of birds decoying. I was holding camo mesh over myself and the cockpit, which worked well however, after the dogs first retrieve everything was soaked. Luckily it wasn?t too cold. Thinking about installing 10? x 26? flap boards to cover the cockpit better. They would stay just aft of the park locks, so I could still use those in an emergency or if I need to warm up.

1982 Aeromarine
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Re: 1982 Aeromarine Restoration In reply to
Good morning, David~


Congratulations on a fine hunt! Glad you had a partner along for the tow - but not surprised that your vessel rows well.



re covering the cockpit: I still think a Lap Canvas is the way to go for your boat (as compared with flap boards). It keeps much more heat in the cockpit and rolls quickly onto the afterdeck when you need to operate the boat. Also, a lap cover gives you a safe way to hold your gun - across the coamings - when hiding.


I will be making one in January for a Sneakbox restoration -- and will post the (simple) process.


All the best,


SJS


Steven Jay Sanford
Pencil Brook Farm
South Cambridge, NY
http://www.stevenjaysanford.com


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Re: 1982 Aeromarine Restoration In reply to
Dave, excellent job impressed with the work! Better then factory

Long Island, NY
http://www.Island-Outdoors.com

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Re: 1982 Aeromarine Restoration In reply to
Looking for some advice on how to improve my hide in this boat. I have been hunting a layout blind forever, so I am used to being completely concealed. Steve recommended a canvas lap cover, which I think is a great idea and will complete in the off season. I still feel like adding some type of flap board would help with concealing myself and the dog. After making up two 11" x 32" flap boards sealed in epoxy with a single grass rail, they seemed very heavy and will stick out past the edge of the boat when down, likely taking a beating when at the dock. Any suggestions given the above as well as the rather unique cockpit shape? Maybe I'm overthinking it.

Thanks in advance.

Photos of a ducks view and hidden in the marsh:



1982 Aeromarine
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Re: 1982 Aeromarine Restoration In reply to
David~


Great photo of your rig out on the marsh. I was just down on LI but my friend's Covid precluded gunning.


Got a photo of your motor cover? I'll be sewing one up tomorrow.


All the best!


SJS

Steven Jay Sanford
Pencil Brook Farm
South Cambridge, NY
http://www.stevenjaysanford.com


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Re: 1982 Aeromarine Restoration In reply to
Steve,

Lots of viruses going around from what I've heard. I'm fighting something off myself.

I don't have a bare photo of the motor cover, but here it is grassed up in the field. I bought it from https://customdecoybags.com/...sal-size-motor-cover

It has two rows of grass loops on the sides and back and I believe 3 or 4 on top.



1982 Aeromarine
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Re: 1982 Aeromarine Restoration In reply to
Dave boat looks great! I'd say by the time the ducks see it it's too late... but I would add some more salt-hay to that motor & take a look at the pull over canvas Diane makes from customdecoybags.com Diane makes a pull-over blanket style with loops to add grass too. Tanglefree also offers something similar to cover up the cockpit.
Here's the links:

Cockpit Cover Diane: https://customdecoybags.com/...lanket-cockpit-cover

Tanglefree Cover: https://tanglefree.com/.../flight-swag-blanket

Here's my TDB

Can Also Look At Different Cockpit Dodger Design..







Long Island, NY
http://www.Island-Outdoors.com

Last edited by:

Anthony Babich: Jan 12, 2023, 8:30 PM
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Re: 1982 Aeromarine Restoration In reply to
I should have never sold my areomarine sneakbox....but when I had one, I used a heavier garden fence material as a lap blanket with grass woven through it to nearly completely cover me in the cockpit while hunting. For transportation, it rolled up as described in previous posts like any canvas would. Very effective and field expedient, matched the rest of the boat without issue and could be cut to your desired shape without great expense of time or effort.